Chapter 43 of BS 7671:2018+A2:2022 (Part 4) covers protection against overcurrent, which comprises overload current (excess current in an otherwise healthy circuit) and fault current (short-circuit or earth fault current). Section 432 allows protection to be achieved by a single device guarding against both overload and fault current, or by separate devices for each. A combined device (Reg 432.1) must break any overcurrent up to the maximum prospective fault current at its point of installation, except where the back-up provision of 434.5.1 applies; an overload-only device (Reg 432.2) may have a breaking capacity below the prospective fault current if coordinated with the conductor under Section 433.
Overload coordination is governed by Regulation 433.1.1, which sets two conditions linking the design current (Ib), the device rating or setting (In), the lowest conductor current-carrying capacity (Iz), and the device operating current (I2):
Overload protection may be omitted under Reg 433.3, for example where the design makes it unlikely that current will exceed Iz for long periods. For fault protection, Reg 434.5.1 requires each device's rated short-circuit (breaking) capacity to be not less than the maximum prospective fault current at its point of installation; a lower-rated device is permitted as back-up protection where an upstream device of adequate capacity limits the energy let-through (I²t) to what the load-side device and conductors can withstand.
The adiabatic equation of Reg 434.5.2, t = k²S² / I² (equivalently k²S² ≥ I²t), verifies that conductors withstand short-circuit thermal effects: t is disconnection time (s), S the cross-sectional area (mm²), I the effective short-circuit current (A r.m.s.), and k a factor for conductor material and insulation (Table 43.1). Selectivity (formerly discrimination) is the coordination of two or more devices so that, on an overcurrent within stated limits, only the intended device operates. Section 536 addresses both selectivity and back-up protection, requiring upstream let-through I²t not to exceed the downstream device's withstand. Protective characteristics are defined by BS 88, BS 3036 and BS 1361/1362 fuses and BS EN 60898 circuit-breakers, whose Type B, C and D ranges set the instantaneous tripping multiples.
1. In the first condition of Regulation 433.1.1 for coordination between a conductor and its overload protective device, what does the symbol Ib represent?
In the coordination conditions, Ib is the design (load) current of the circuit. It must be the smallest value in the relationship Ib ≤ In ≤ Iz. (BS 7671, Regulation 433.1.1; Part 2 definitions)
2. What does the symbol In stand for in the overload coordination condition Ib ≤ In ≤ Iz?
In is the rated current, or the current setting, of the protective device, sitting between the design current Ib and the conductor capacity Iz. (BS 7671, Regulation 433.1.1; Part 2 definitions)
3. In Regulation 433.1.1, what does Iz represent?
Iz is the lowest continuous current-carrying capacity of any conductor in the circuit, after applying relevant correction factors. (BS 7671, Regulation 433.1.1; Part 2 definitions)
4. Which inequality correctly states the first condition of Regulation 433.1.1 for overload protection coordination?
The first condition requires that the design current does not exceed the device rating, which in turn does not exceed the conductor's current-carrying capacity: Ib ≤ In ≤ Iz. (BS 7671, Regulation 433.1.1)
5. What is the second condition of Regulation 433.1.1 for coordination of overload protection?
The second condition requires that the current ensuring effective operation of the device (I2) does not exceed 1.45 times the conductor's current-carrying capacity Iz. (BS 7671, Regulation 433.1.1)
6. In the second condition of Regulation 433.1.1, what does the symbol I2 represent?
I2 is the current ensuring effective operation of the protective device (its conventional operating/tripping current). (BS 7671, Regulation 433.1.1; Part 2 definitions)
7. What is the purpose of the factor 1.45 applied to Iz in Regulation 433.1.1?
The 1.45 multiplier bounds the conductor operating current I2 relative to Iz, providing a thermal safety margin so sustained overload does not damage the conductor. (BS 7671, Regulation 433.1.1)
8. A circuit has a conductor with Iz of 40 A. What is the maximum value of I2 permitted by the second condition of Regulation 433.1.1?
I2 must not exceed 1.45 × Iz, so 1.45 × 40 A = 58 A is the maximum permitted operating current. (BS 7671, Regulation 433.1.1)
9. A circuit has a design current Ib of 26 A and a conductor with Iz of 32 A. Which standard circuit-breaker rating satisfies the first condition of Regulation 433.1.1?
In must satisfy Ib ≤ In ≤ Iz, i.e. 26 A ≤ In ≤ 32 A; a 32 A device meets this, whereas 25 A is below Ib and 40 A exceeds Iz. (BS 7671, Regulation 433.1.1)
10. A circuit has a design current Ib of 22 A. A 25 A protective device is proposed. What is the minimum conductor current-carrying capacity Iz needed to satisfy the first condition of Regulation 433.1.1?
The first condition requires In ≤ Iz, so with In = 25 A the conductor must have Iz of at least 25 A. (BS 7671, Regulation 433.1.1)
11. For a modern overcurrent device complying with a relevant product standard such as BS EN 60898, the manufacturer's I2 is typically 1.45 × In. Given this, why does satisfying In ≤ Iz also satisfy the condition I2 ≤ 1.45 × Iz?
When I2 equals 1.45 × In, multiplying In ≤ Iz by 1.45 gives 1.45 × In ≤ 1.45 × Iz, so the second condition is met automatically once the first condition holds. (BS 7671, Regulation 433.1.1)
12. A protective device has a quoted I2 (conventional operating current) of 63 A. To satisfy the second condition of Regulation 433.1.1, what is the minimum conductor current-carrying capacity Iz required?
The condition is I2 ≤ 1.45 × Iz, so Iz ≥ I2 / 1.45 = 63 / 1.45 = 43.4 A (approximately). (BS 7671, Regulation 433.1.1)
13. A designer selects a protective device whose rated current In is greater than the conductor's current-carrying capacity Iz. According to Regulation 433.1.1, what is the consequence?
The first condition requires In ≤ Iz; if In exceeds Iz the conductor could carry a sustained overload above its capacity without the device operating, so overload protection is inadequate. (BS 7671, Regulation 433.1.1)
14. A lighting circuit has a design current Ib of 8 A and is wired in cable with Iz of 17.5 A. Which device rating gives valid overload coordination while being closest to the load?
In must satisfy 8 A ≤ In ≤ 17.5 A; a 10 A device meets this, while 6 A is below Ib and 20 A or 25 A exceed Iz. (BS 7671, Regulation 433.1.1)
15. Where an overload protective device's stated I2 is greater than 1.45 × In (for example certain fuses or older devices), what additional check must the designer carry out under Regulation 433.1.1?
If I2 exceeds 1.45 × In, satisfying In ≤ Iz does not guarantee I2 ≤ 1.45 × Iz, so the second condition must be verified explicitly against Iz. (BS 7671, Regulation 433.1.1)
16. Which two conditions together form the requirements of Regulation 433.1.1 for coordination of a conductor and its overload protective device?
Regulation 433.1.1 sets two conditions: Ib ≤ In ≤ Iz, and I2 ≤ 1.45 × Iz; both must be satisfied for proper overload coordination. (BS 7671, Regulation 433.1.1)
17. Regulation 433.1.204 deems a ring final circuit using BS 1363 socket-outlets to comply with overload coordination. Which conductor and protection arrangement is specified?
Regulation 433.1.204 deems compliance for a ring final circuit protected at 30 A or 32 A using 2.5 mm² copper (1.5 mm² mineral-insulated) conductors with Iz of at least 20 A. (BS 7671, Regulation 433.1.204)
18. Under which broad circumstance does Regulation 433.3 permit overload protection to be omitted?
Regulation 433.3 permits omission where the circuit is unlikely to carry overload for long periods, so the conductor will not be overloaded beyond Iz. (BS 7671, Regulations 433.3 / 433.3.1)
19. Where overload protection is omitted in accordance with Regulation 433.3 because overload is not expected, which type of overcurrent protection must still generally be provided for the circuit?
Omission under 433.3 concerns overload protection only; protection against fault (short-circuit) current must still be provided where required by the Regulations. (BS 7671, Regulation 433.3 and Section 434)
20. According to Section 432, how may protection against overcurrent be provided?
Section 432 allows either a single device covering both overload and fault current, or separate devices each dedicated to overload or to fault protection. (BS 7671, Section 432 (Regulations 432.1, 432.2, 432.3))
21. Under Regulation 432.2, a device providing protection against overload current only is installed. What is permitted regarding its short-circuit breaking capacity?
Regulation 432.2 allows an overload-only device to have a breaking capacity below the prospective fault current, on condition that separate fault protection exists and it is coordinated with the conductor per Section 433. (BS 7671, Regulation 432.2)
22. A single device is intended to protect against both overload and fault current. Under Regulation 432.1, what must this device be capable of doing?
Under Regulation 432.1 a combined device must be able to break (and make, if a circuit-breaker) any overcurrent up to the maximum prospective fault current at its location, unless back-up protection per 434.5.1 is provided. (BS 7671, Regulation 432.1; Regulation 434.5.1)
23. The provisions for omitting overload protection in defined situations are found in which group of regulations within BS 7671?
Regulation group 433.3 (including 433.3.1) sets out the situations in which overload protection may be omitted. (BS 7671, Regulations 433.3 / 433.3.1)
24. According to Regulation 434.5.1, the rated short-circuit breaking capacity of a protective device shall normally be not less than which value at the point where the device is installed?
Regulation 434.5.1 requires the device's breaking capacity to be not less than the maximum prospective fault current at the point of installation, so it can safely interrupt the worst-case fault. (BS 7671, Regulation 434.5.1)
25. Which Chapter of BS 7671 (18th Edition) covers protection against overcurrent, encompassing both overload and fault current?
Chapter 43 in Part 4 of BS 7671 deals with protection against overcurrent, where overcurrent comprises overload current and fault (short-circuit or earth fault) current. (BS 7671:2018+A2:2022, Chapter 43, Part 4)
26. Regulation 434.5.1 permits the use of a device with a breaking capacity lower than the prospective fault current at its point of installation. What is the essential condition for this to be acceptable?
This is back-up protection: a supply-side device with adequate breaking capacity must limit the energy let-through (I²t) so the load-side device and conductors are not damaged. (BS 7671, Regulation 434.5.1)
27. In the back-up protection arrangement permitted by Regulation 434.5.1, what quantity must be coordinated so the load-side device and conductors are not damaged?
The let-through energy (I²t) of the upstream device must not exceed the value the downstream device and conductors can withstand without damage. (BS 7671, Regulation 434.5.1)
28. The adiabatic equation in Regulation 434.5.2 is used to verify what?
Regulation 434.5.2 gives t = k²S²/I², used to confirm a conductor can withstand the thermal stress of a short-circuit during the disconnection time. (BS 7671, Regulation 434.5.2)
29. In the adiabatic equation of Regulation 434.5.2, t = k²S²/I², what does the symbol 't' represent?
In the adiabatic equation, t is the disconnection time in seconds, S the cross-sectional area in mm², I the short-circuit current in amperes, and k a material/insulation factor. (BS 7671, Regulation 434.5.2)
30. In the adiabatic equation t = k²S²/I² (Regulation 434.5.2), the factor 'k' depends primarily on which characteristics?
The k factor depends on the conductor material and the type of insulation, with values given in BS 7671 tables such as Table 43.1. (BS 7671, Regulation 434.5.2 and Table 43.1)
31. The adiabatic check is often expressed in the form k²S² ≥ I²t. What does satisfying this inequality demonstrate?
Rearranging the adiabatic equation, k²S² ≥ I²t confirms the conductor's permitted thermal withstand (k²S²) is at least the let-through energy (I²t) of the fault. (BS 7671, Regulation 434.5.2)
32. Section 432 of BS 7671 permits overcurrent protection to be arranged in which of the following ways?
Section 432 allows either one device protecting against both overload and fault current, or separate devices each dedicated to overload or to fault protection. (BS 7671, Section 432 (Regulations 432.1, 432.2, 432.3))
33. Under Regulation 432.1, a device protecting against both overload and fault current must be capable of breaking any overcurrent up to and including which value at its point of installation?
Regulation 432.1 requires the combined device to break overcurrent up to the maximum prospective fault current at its point of installation, except where the back-up provision of 434.5.1 applies. (BS 7671, Regulation 432.1)
34. Under Regulation 432.2, a device providing protection against overload current only may have a rated short-circuit breaking capacity below the prospective fault current at its point of installation. What condition must be satisfied?
Regulation 432.2 permits an overload-only device to have a lower breaking capacity provided it is coordinated with the conductor in accordance with Section 433. (BS 7671, Regulation 432.2)
35. A consumer unit has a measured prospective fault current at its incomer of 4.5 kA. Which protective device would, on its own breaking capacity alone, comply with Regulation 434.5.1 at that point?
The breaking capacity must be not less than the maximum prospective fault current (4.5 kA), so a 6 kA device complies whereas 3 kA and 4 kA do not. (BS 7671, Regulation 434.5.1)